Lukas Gill

Miata Parts

No.03
CategoryVehicle components
ClientSelf-directed
RoleDesign + manufacture, all parts
Year2022–present
Process3D scan · surface model · 3D print · finish
Base1990 Mazda MX-5 · Rocket Bunny
StatusOngoing
Rated forTwo occupants, occasional tow

An ongoing set of components for one car, a 1990 Mazda MX-5, each designed and manufactured by me.

The brief: modernise where the original design language allows it and leave it alone where it doesn’t, so every part sits next to thirty-five-year-old bodywork without looking out of place.

The rear end was 3D scanned to design custom three-bulb taillights and a ducktail spoiler, each 3D printed, smoothed and painted. The door handles pop out on linear actuators at the press of a button.

Inside: a 2.1 audio system with printed tweeter pods, a period-correct audio visualiser, Alcantara door cards, a MagSafe charger in place of the ashtray, and a new HVAC panel and cup holder.

Printed surrounds fit 4×6 headlights into the pop-ups, which run on a four-layer PCB designed around an STM32C0 in place of the original relay. One click toggles, two wink, a long hold forces both down.

Eli Crawford contributed to the ducktail ideation and much of the taillight modelling.

The designed Miata parts arranged on a galvanised rack, with the door panel alongside
360° · drag to rotate

Front

Door handles, 4x6 conversion
Front end
Front endRender
Door handle v6.0
Door handle v6.0Render
Door handle v6.0, rear
Door handle v6.0, rearRender
Headlight surround
Headlight surroundRender
Headlight surround
Render
Door handle v6.0, installed
Door handle v6.0, installedPrinted
4x6 conversion
4x6 conversionPrinted
Front progression · 11 photos · view all

Rear

Taillights + ducktail
Rear end
Rear endRender
Taillights
TaillightsPhotograph
Taillights
Photograph
Ducktail
DucktailRender
Ducktail
Render
Ducktail
Render
Rear progression · 30 photos · view all

Interior

Charger, tweeters, cubby, controls
Visualiser + cubby
Visualiser + cubbyPrinted
Visualiser + cubby
Printed
Tweeter pod
Tweeter podPrinted
Tweeter pod, parts
Tweeter pod, partsPrinted
Wireless charger v5.1
Wireless charger v5.1Printed
Wireless charger v5.1
Printed
HVAC panel
HVAC panelPrinted
HVAC panel, detail
HVAC panel, detailPrinted
Interior progression · 21 photos · view all
Front11 photos
Door handle, CAD01–03 · Door handle v5.4, CADDoor handle, CAD02Door handle, CAD03Door handle v5.4, installed04–06 · Door handle v5.4, printedDoor handle v5.405Door handle v5.406Door handle v4.107–08 · Door handle v4.1Door handle v4.108Door handle v309 · Door handle v3Headlight, fitted10 · Headlight surround, fitment checkWiper spoiler11 · Wiper spoiler
Rear30 photos
Fitted, rear01–03 · Fitted, rearFitted, rear02Fitted, rear03Taillight in final primer, one in paint, spoiler in filler04 · Taillight in final primer, one in paint, spoiler in fillerFiller + sanded, taillights and spoiler05 · Filler + sanded, taillights and spoilerPainting, taillight06 · Painting, taillightPainting, reviewing the work07 · Painting, reviewing the workTaillight, first install of painted lens08 · Taillight, first install of painted lensTaillight, painted, complete09 · Taillight, painted, completeTaillights, lit, complete10 · Taillights, lit, completeTaillight surround, CAD11–13 · Taillight surround, CADTaillight surround, CAD12Taillight surround, CAD13Ducktail, CAD14–16 · Ducktail, CADDucktail, CAD15Ducktail, CAD16Spoiler test print, printing17 · Spoiler test print, printingSpoiler test print, on print bed18 · Spoiler test print, on print bedSpoiler test print, in hand19 · Spoiler test print, in handSpoiler test print, on car20–22 · Spoiler test print, on carSpoiler test print, on car21Spoiler test print, on car22Taillight, first print, fitment check23–24 · Taillight, first print, fitment checkTaillight, first print, fitment check24Taillight, early test print, fitted with lights on25 · Taillight, early test print, fitted with lights onFitted, rear, early two-piece test print26 · Fitted, rear, early two-piece test printSize comparison between iterations27 · Size comparison between iterationsTaillight, early CAD, scan28 · Taillight, early CAD, scanTaillight, early CAD29 · Taillight, early CADSpoiler, early revision, scan30 · Spoiler, early revision, scan
Interior21 photos
Interior, fitted01 · Interior, fittedTombstone fitted: tombstone, HVAC, knobs, cubby02 · Tombstone fitted: tombstone, HVAC, knobs, cubbyWireless charger v5.1, CAD03–05 · Wireless charger v5.1, CADWireless charger v5.1, CAD04Wireless charger v5.1, CAD05Wireless charger v5.1, rear electronics06 · Wireless charger v5.1, rear electronicsWireless charger v4.207–08 · Wireless charger v4.2Wireless charger v4.208Wireless charger v4.2, fitted09 · Wireless charger v4.2, fittedWireless charger v4.2, detail10 · Wireless charger v4.2, detailWireless charger v211 · Wireless charger v2Shift knob and e-brake handle, CAD12 · Shift knob and e-brake handle, CADDoor card installed13 · Door card installedDoor card, finished detail14 · Door card, finished detailDoor card, pattern cut15 · Door card, pattern cutWinder handle, finished16 · Winder handle, finishedCup holder, in use17 · Cup holder, in useE-brake handle, turned, before parting off18 · E-brake handle, turned, before parting offCubby, in hand19 · Cubby, in handCubby iterations20 · Cubby iterationsTweeter pod, disassembled, wiring21 · Tweeter pod, disassembled, wiring